There are a ton of welding processes, depends on the criticalness of the thing needed to be welded.
ARC welding: Name Characteristics Applications
Atomic hydrogen welding: Two metal electrodes in hydrogen atmosphere: Historical
Bare metal arc welding: Consummable electrode, no flux or shielding gas: Historical
Carbon arc welding: Carbon electrode: historical Copper, repair (limited)
Electrogas welding: Continuous consumable electrode, vertical positioning, steel only: Storage tanks, shipbuilding
Electroslag welding: Continuous consumable electrode, vertical positioning, steel only: Storage tanks, shipbuilding
Flux cored arc welding: Continuous consumable electrode filled with flux: Industry, construction
Gas metal arc welding: Continuous consumable electrode and shielding gas: Industry
Gas tungsten arc welding: Nonconsumable electrode, slow, high quality welds: Aerospace
Plasma arc welding: Nonconsumable electrode, constricted arc Tubing instrumentation
Shielded metal arc welding: Consumable electrode covered in flux, can weld any metal as long as they have the right electrode: Construction, outdoors
Stud arc welding: Welds studs to base material with heat and pressure: Construction, shipbuilding
Submerged arc welding: Automatic, arc submerged in granular flux: Ship industry
OXY FUEL welding:
Air acetylene welding: Chemical welding process :not popular Limited
Oxyacetylene welding: Combustion of acetylene with oxygen produces high-temperature flame, :inexpensive equipment Maintenance, repair
Oxyhydrogen welding: Combustion of hydrogen with oxygen produces flame :Limited
Pressure gas welding: Gas flames heat surfaces and pressure produces the weld: Pipe, railroad rails (limited)
RESISTANCE welding:
Flash welding
Pressure-controlled resistance welding
Projection welding
Resistance seam welding: Two wheel-shaped electrodes roll along workpieces, applying pressure and current
Resistance spot welding: Two pointed electrodes apply pressure and current to two or more thin workpieces: Automobile industry
Upset welding: Butt joint surfaces heated and brought together by force
SOLID state:
Coextrusion welding
Cold welding
Diffusion welding
Explosion welding, Military hardware.
Forge welding
Friction welding: Thin heat affected zone, need sufficient pressure: Aerospace industry, railway, land transport
Friction stir welding
Hot pressure welding
Roll welding
Ultrasonic welding
OTHER welding processes:
Electron beam welding: Deep penetration, fast, high equipment cost
Electroslag welding: Welds thick workpieces quickly, vertical position, steel only: Heavy plate fabrication, construction
Flow welding
Induction welding
Laser beam welding: Deep penetration, fast, high equipment cost: Automotive industry
Laser-hybrid welding: Combines LBW with GMAW in the same welding head, able to bridge gaps up to 2mm (between plates), previously not possible with LBW alone.: Automotive, Shipbuilding, Steelwork
Percussion welding
Thermite welding: Railway tracks.
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